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TUFFAK® HYGARD The Ultimate Security Product

TUFFAK® HYGARD AR
Combines technology with the latest security glazing
techniques for high level security and cost effective
installation. Increasing violent crime, readily available
weapons, and larger glazed areas in modern detention
center designs have created a need for higher
performing security glazing materials. Sheffield Plastics
has developed TUFFAK® HYGARD to meet this need.
Consisting of multiple layers of polycarbonate or
polycarbonate/acrylic with bonding interlayers, these

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“None Tougher”, yet lightweight materials, offer
proven resistance to physical and ballistic attack.
Additionally, the relative light weight of TUFFAK®
HYGARD
laminates, combined with easy on-site
fabrication, give you a competitive edge on remodeling
or retrofit projects where timely job completion is
essential.


Sheffield offers TUFFAK® HYGARD laminates in
six levels of protection ranging from containment
rated sheet to UL Level 3 bullet resistant material
capable of withstanding multiple rounds fired from
super powered handguns. All TUFFAK® HYGARD
laminated products feature hard coated surfaces for
exceptional resistance to abrasion and UV
degradation and are covered by a limited warranty
against coating failure, excessive yellowing, and structural
delamination caused by manufacturing defects.

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TUFFAK® HYGARD® MS 1250 ballistic grade is a 1.250”, 4-ply acrylic and polycarbonate laminate that meets UL 752 Level 6 rating for high speed multishot 9-mm (Uzi) ballistic attack. All Hygard products incorporate Tuffak ® polycarbonate sheet produced for high optical quality in security glazing laminates. Exterior surfaces have a proprietary Tuffak AR hardcoat that facilitates cleaning and resists marring, chemical and graffiti attack. Hygard MS 1250 sheet has a seven year limited product warranty against coating failure, yellowing and hazing.

Tuffak® HYGARD CG375
HPW Level II Step 10
HPW TP0500.02 Level A Ballistics
(.38 Special)
ASTM F1233 Class III Step 12

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Tuffak® HYGARD CG500
HPW Level II Step 12
HPW TP0500.02 Level A Ballistics
(.38 Special)
ASTM F1233 Class III Step 15

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Tuffak® HYGARD CG750
HPW Level IV Step 31
HPW TP0500.02 Level B Ballistics
(9 mm)
ASTM F1233 Class IV Step 26

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Tuffak® HYGARD BR750
UL Level I
HPW TP0500.02 Level B Ballistics
(9 mm)

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Tuffak® HYGARD BR1000
HPW Level V Step 42
HPW TP0500.02 Level B Ballistics
(9 mm)
UL Level 2

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Tuffak® HYGARD BR1250
HPW Level V
HPW TP0500.02 Level C Ballistics
(.44 magnum)
ASTM F1233 Class IV Step 38
UL Level 3

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Bullet Resistant

Acrylic Sheet

Code ratings and Standards:
Meets the test requirements of Building Code
class CC2, ANS, Z97.1-Safety Glazing Material,
ANS, Z26.1-Motor Vehicle Safety Glazing Material,
Dade County Approval, Federal Specification
L-P-391D+
ASTM D 4802.


Maximum Continuous Service
Temperature: 170° F
Minimum Continuous Service Temperature:
-26° F (lowest temperature tested for
bullet-resistance)
Ballistic Protection: Value: 9mm

Test Method: UL 752

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Level 1: Available General Purpose.
Brand Names: Polycast MP 1.25

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Abrasion Resistant:
Polycast SAR MP 1.25
Rated level 1 per UL 752. Sheet Size: 1.25”
thick, weighs 7.7 Lbs/Sf., and can stop a
9mm, 38 automatic or any handgun with a
muzzle energy of 380-460 foot-pounds.


Level 2: 1.375” Thick
Standard with abrasion resistant coating.
Brand name Polycast HP 1.25
Rated level 2 per UL 752 sheet
Measures 1.375” Thick and weighs 8.5 Lbs./Sf.
HP 1.25 can stop a .357 Magnum and others
with a mussle energy of 548 to 663 Foot
pounds.


Level 3: 1.25” Thick
Rated level 3 per UL 752. Measures 1.25”
thick and weighs 7.7 Lbs./Sf. SP 1.25 is
a proprietary laminated product and can
protect against virtually all handguns including
.44 magnum.

Security glazing. BR sheet is listed as Level 1 BR in accordance with
UL standard 752. This 1.25” barrier is ideal for banks, security booths,
embassies, and currency exchange stations where more protection is
required.

                               Thickness        Sizes  [mm]          Sizes [In.]      Color
Polycast MP           1.250”                49 x 97”           48” x 96”       Colorless
UL 752-Level 1                                  61 x 97”           60” x 96”
                                                           73 x 97”           72” x 96”


Polycast HP            1.375”                49 x 97”            48” x 96”      Colorless
UL 752-Level 2                                  61 x 97”            60” x 96”
                                                           73 x 97”            72” x 96”


Polycast SP125       1.250”                49 x 97”            48” x 96”      Colorless
abrasion resistant                                   61 x 97”            60” x 96”
UL 752-Level 1                                   73 x 97”            72” x 96”

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Standard Product Offerings

POLYCAST SAR SP     1.25                     48 x 96”                                   Colorless UL Level 3            

Some sheets have overage 1” on width and 1” on length which results in 1 extra
square foot per 48” x 96” sheet.

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